From Biofuels To 3-D Printing, Aviation Is Going Green

From Biofuels To 3-D Printing, Aviation Is Going Green

The aviation industry is rapidly expanding, particularly within the Middle East and Asia Pacific. In fact, China alone is projected to overtake the U.S. as the world’s leading aerospace market by 2024. In addition, the rise of low-cost airline fares and budget flyers mean that air travel will soon be accessible to much of the world’s population, with the International Air Transport Association (IATA) predicting that all air travel will double over the next 20 years.
Green aviation is an umbrella term aimed at encompassing environmental improvements to the field of aerospace. These include reductions in emissions and noise, improvements to fuel efficiency and the introduction of technologies for improved efficiency. This term includes all areas of aviation, from airlines to aircraft manufacturers to the aerospace supply chain. The pursuit of green aviation has risen as a result of increased knowledge surrounding the effects of the industry on the environment and society’s understanding of global warming as a whole.
 

Last year, the Solar Impulse 2 became the first manned solar plane to circle the earth successfully. The e-Genius, an experimental plane developed by the Institute of Aircraft Design at the University of Stuttgart, is an all-electric manned plane that can fly up to 249 miles on the engine’s 56 kWh single charge. While these prototypes are several years away from commercial flight, mainstream manufacturers are also pursuing immediate improvements.
The E170, the latest installment developed alongside Embraer, features icephobic paint meant to decrease dirt and bug residue and is powered using a biofuel blend comprised of 10% biokerosene and 90% fossil kerosene.
 

In 2011, ASTM International approved biofuels comprised of natural oils for use in commercial aviation. Since then, Honeywell has introduced its own Green Jet Fuel aimed at cutting greenhouse emissions by 56 to 85% when compared to traditional jet fuels.
However, airlines are not the only sector that will need to alternate from traditional methods of transport.
An often-overlooked polluter, global shipping networks can be big, negative contributors to the environment. The need to ship goods internationally across waterways and via air contributes to greenhouse emissions, disruptions in marine life, water pollution and more.
A very simple solution to this would be globally located warehouse locations. Aircraft parts distributor Kapco Global has helped implement this strategy through worldwide partnerships with established facilities. Not only does this mean faster receiving times for customers but also it means that supplies travel a shorter distance.
In addition to physical locations, supply chains must also embrace modern technology to offset environmental effects, with one of the biggest technologies to emerge being the use of 3-D printing for aircraft parts.
 

3-D printing has already begun to infiltrate the aerospace supply chain. Last year, Boeing partnered with Oak Ridge National Laboratory to print the largest single part, a 777x wing trim tool, earning them a Guinness World Record. A month before that, Airbus flew the A350-1000, which included a Rolls-Royce aircraft engine containing an engine structure manufactured using 3-D printing.
While not yet available for large-scale parts manufacturing, additive manufacturing has big implications for the future environmental impact of aerospace. Rather than physically shipping parts to global locations, aircraft parts distributors can instead simply email schematics for printing to original equipment manufacturer (OEMs) and MROs in need. Not only does this eliminate carbon emissions and other shipping-related pollutants, but also this method of manufacturing virtually eliminates waste, making it a green aviation pursuit that positively affects nearly all realms of the aerospace industry.